How the Future is Made: Behind the Scenes of Toyota Mirai Production

February 24, 2015
In November 2014, Toyota Motor Corporation ushered in the future with the launch of the Toyota “Mirai” fuel cell sedan, followed by the Japan start of sales one month later. Today, Toyota held a production ceremony to mark the milestone of a new age of vehicles at its Motomachi Plant in Toyota City, Japan.

For more details, go tohttp://newsroom.toyota.co.jp/en/detail/6402089/
Tags
toyota fuel cell vehicle fcv mirai hydrogen advanced technology

< back

Related Video

Toyota Motor Corporation (TMC) Making the Mirai: Plant Interior and Parts Selection

The assembly line for the Toyota Mirai is divided into three main sections: trim, chassis/fuel cell assembly, and final assembly. In each section, there are sub-assembly areas for parts installation. This is an overview of the production line as well as the parts selection process located close to the assembly line.
Download Video

Toyota Motor Corporation (TMC) Making the Mirai: Vehicle Trim

Before each Toyota Mirai body is brought to the former LFA Works assembly line, it is painted at the mass production line at Motomachi Plant. The vehicle doors are then removed to enable more efficient interior work for Toyota’s highly skilled craftspeople, as well as preventing doors from being damaged. This video also showcases: wire harness, dash silencer, brake fluid tank, rear combination lamp, instrument panel, main battery, roof lining, and rear bumper installation.

Toyota Motor Corporation (TMC) Making the Mirai: Chassis and Fuel Cell System Assembly

The Toyota Mirai fuel cell sedan features a CFRP Stack Frame which is produced at the assembly area of Toyota’s Motomachi Plant, formerly the LFA Works. Following the installation of the fuel cell stack, the boost converter, hydrogen tank and tubes are fitted to the vehicle. This video also shows the hydrogen leak test which is performed using helium. Next, the vehicle’s fuel cell stack and hydrogen tank are installed at the same time, followed by preparation of the electric motor and marriage of the air compressor to the fuel cell stack. Before the chassis assembly is complete, the drive shaft, front axle, inverter, water heating unit, high voltage cable, front suspension, motor, rear axle, front bumper and wheels are installed.

Toyota Motor Corporation (TMC) Making the Mirai: Final Assembly

The final processes before the Toyota Mirai fuel cell sedan rolls off the assembly line are the installation and assembly of the external power supply system, vehicle interior, engine bay, windshield, and rear windows. The glue used to affix the windows to the frame is 8 mm high and 12 mm wide, applied by highly skilled craftspeople at a consistent rate. This video also features the final interior trim installations, including: seats, doors, steering wheel and inverter cover. An ignition check is then performed on the vehicle before it is send for final inspection.

Toyota Motor Corporation (TMC) Making the Mirai: Quality Control and Inspection

Detailed quality control and inspection is performed on the Toyota Mirai before it leaves the Motomachi Plant, on its way to customers. Toyota specialists use both visual and tactile inspection to ensure the vehicle is of the highest quality and without any defect before leaving the factory.

Related Photos

How the Future is Made: Behind the Scenes of Toyota Mirai Production
How the Future is Made: Behind the Scenes of Toyota Mirai Production

How the Future is Made: Behind the Scenes of Toyota Mirai Production

Download Low Res. Download High Res.
You must be logged in to view this item.




This area is reserved for members of the news media. If you qualify, please update your user profile and check the box marked "Check here to register as an accredited member of the news media". Please include any notes in the "Supporting information for media credentials" box. We will notify you of your status via e-mail in one business day.

Copyright Notice

All materials on this site are for editorial use only. The use of these materials for advertising, marketing or any other commercial purpose is prohibited. They may be cropped but not otherwise modified. To download these materials, you must agree to abide by these terms.